Let's Build Something Special
From aerospace to energy, we turn bold ideas into certified hardware
—faster than anyone thought possible.
Engage our cross-disciplinary team early and compress your development cycle.
Metal Additive Manufacturing
DMLS Additive Manufacturing is where fine metallic powder is welded together via precision lasers.
With three state-of-the-art EOS platforms—AMCM M4K-4 (450 × 450 × 1,000 mm), M400-4, and M290—we deliver up to meter-scale monoliths, lattice heat exchangers, high-efficiency catalysts, and thin-wall precision components for all types of applications with four-laser productivity that slashes lead-times by up to 70%.
AMCM M 4K
Large scale, high productivity system for demanding AM applications. 1 meter building height with up to 4 x 1,000 W laser power.
The world’s biggest 3d-printed rocket engine was printed by the AMCM M4K customized machine.
Think big.
Build volume: 450x450x1000mm
EOS M 400-4
The Ultra-Fast Four-Laser System
Up to 4x more productivity with four precise 400-watt fiber lasers and a build volume of 400x400x400mm.
EOS M 290
Award Winning Metal 3D Printer
With the most extensive materials portfolio on the market, a powerful 400-watt laser for excellent detail resolution it's a robust and well-established system for small part prototyping and metallurgy development.
Build volume: 250x250x325mm
Prototyping & Engineering
with
Metal Additive Manufacturing
Not familiar with Metal 3D printing technology? We can build your complex metal parts in nearly any alloy necessary.
Browse current list of available alloys... if you don't see what you need don't worry. If your metal can be powderized we can print with it.
Ti-6Al-4V • Inconel 625/718 • 316L • AlSi10Mg • Maraging-300 • CuCrZr • tool steels, tungsten-carbide overlays, and beyond.
If the datasheet exists, we can print it—and if it doesn’t, our metallurgy lab will develop it.
Available Alloys & Specialty Metals
Precision 5-Axis CNC
HAAS UMC 1000 5-axis CNC mill
Complex surfacing and tight-tolerance features to ±0.0005 in. Perfect for post-processing printed parts or machining billets when additive isn’t the answer.
Wire EDM (Electrical Discharge Machining) Extreme Precision Cutting
Wire EDM (HB800)
Achieve burr-free cuts on hard metals, carbide, and superalloys with 0.004 in. wires. Ideal for tooling inserts, wear plates, and fine-tolerance turbine components.
- Material Post-Processing -
Advanced Finishing & Joining
Electro-Static Powder Coating Station for corrosion-proof cosmetics in one pass.
Electro-Static Induction & Laser Brazing/Sintering
Laser brazing & sintering & Electro-Static Induction for hermetic joints and gradient-alloy overlays that traditional furnaces can’t match.
Laser-Assisted Sintering with Gas Shielding:
Instead of traditional oven sintering, we apply localized laser sintering in an argon or similar appropriate gas shielding atmosphere.
This eliminates oxygen contamination and improves metal uniformity to create a fully dense, non-porous surface.
Electro-Static Induction Brazing:
Induction Brazing allows for powder coatings to be applied to internal surfaces of parts with complex geometry. This is extremely valuable in sealing internal fluid bearing passages or applying catalytic coatings to high surface area part geometries.
Exotic Composite Material Development
We braid carbon fiber, Kevlar®, fiberglass, and metallic wires into hybrid fabrics, then cure conventionally or infiltrate with proprietary metal-powder sintering.
The result: custom “super-materials” that marry composite weight with metal strength and durability—tailored to your load case, temperature, and environment.
Part of prototyping is developing new materials to accomplish new things. In order to do that we have developed the capability to braid non-similar materials like carbon fiber, kevlar, or fiberglass, with different types of metal wire for new and exotic composite fabrics.
These fabrics can be finished with traditional composite epoxy structure with traditional curing methods. They can also be finished via our unique metal sintered powder application process for a final composite material with truly stunning capability.
With our metal powder application process we can also rapidly develop and test new metallurgy specific to your application faster than competitors, making your development cheaper, faster, and more effective.
Need a super-material? We can engineer your perfect composite for nearly any application that will be lighter-weight and stronger than other options.
We'll help you write new boundaries of material science!
Advanced Propulsion Engineering
Internal Combustion Engines
Fuel-Cell Electric Propulsion Systems
Jet Propulsion Systems
From rotating-detonation combustors to hydrogen fuel cell electric propulsion, to exotic fueled ICE engines, our assembly floor streams directly into a 2,500 hp dyno and jet test cell for rapid validation of ground vehicle and aircraft propulsion systems.
Engine Design, Prototyping, Assembly, & Test:
Air-gapped servers deliver petaflop-class CFD, multiphysics, and AI analytics while safeguarding ITAR/EAR or proprietary geometry. Your data never leaves the vault.
On-Site HPC & Secure Data Handling
Engineering Simulation Supercomputers
Air-Gapped Secure Data Processing & Storage
Proprietary AI - Data Handling & Analysis